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igus® Turkey

Güzeller Org. San. Bölg. Galvano

Teknik San. Sit. Cumhuriyet Cad. 2/32

P.K. 41400 Gebze / Kocaeli

+90-444 63 51

+90-262 502 14 19

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iglidur® T220 - Material data

Materials table

Genera l features	Unit	iglidur® T220	test method
Density	g/cm³	1,28
Colour		white
Max. humidity absorption at 23°C/50% R. H.	% weight	0,3	DIN 53495
Max. water absorption	% weight	0,5
Coefficient of surface friction, dynamic, against steel	μ	0,20-0,32
pv value, max. (dry)	MPa x m/s	0,28
Mechanical properties
Bending E-module	MPa	1.800	DIN 53457
Tensile strength at +20 °C	MPa	65	DIN 53452
compressive strength	MPa	55
Maximum recommended surface pressure (20° C)	MPa	40
Shore D-hardness		76	DIN 53505
Physical and thermal properties
Max. long term application temperature	°C	+100
Max. short term application temperature	°C	+160
Minimum application temperature	°C	-40
thermal / heat conductivity	W/m x K	0,24	ASTM C 177
Coefficient of thermal expansion (at 23° C)	K^–1 x 10^–5	11	DIN 53753
Electrical properties
Specific forward resistance	Ωcm	> 10¹⁰	DIN IEC 93
surface resistance	Ω	> 10¹⁰	DIN 53482
¹⁾ Without additional load; no gliding movement; relaxation not excluded.

'Table 01: Material Data

iglidur® T220 is a special material for application in the tobacco processing industry. It fulfills the demands of the tobacco industry (engineering database). The material is free of undesirable or banned ingredients, as requested by reputed manufacturers from 2004 onward.

Figure 02: Maximum recommended surface pressure dependent on the temperature (40 MPa to +20 °C)

X = Temperature [°C]
Y = Load [MPa]

Figure 03: Deformation under load and temperatures

X = Load [MPa]
Y = Deformation [m/s]

Mechanical properties

Maximum recommended surface pressure represents a mechanical material parameter. Tribological conclusions cannot be drawn from it. The pressure resistance of iglidur® T220 bearings declines with increasing temperatures. Fig. 02 clarifies this connection.

iglidur® T220 bearings can be stressed up to the permitted limit of 45 MPa. The deformation is then virtually at 2%. The permitted load is limited by higher temperatures. (Fig. 02).

Maximum surface speed

m/s	Rotating	Oscillating	Linear
Constant	0,4	0,3	1
Short-term	1	0,7	2

Permitted surface speeds

The maximum speeds of iglidur® T220 bearings amount to 0.4 m/s with continuous rotation. The friction and the entailing heating limit the permitted speeds. From this it follows that in intermittent service or in linear movements, higher speeds can be attained.

Surface speed

p x v value and lubrication

Figure 28.3: Maximum recommended surface pressure dependent on the temperature

Temperatures

The elasticity of the bearing is dependent on the temperature. Even 60°C leads to a significant increase in elasticity. A mechanical fastening should be considered from +50°C upward.

Temperatures, coefficient of thermal expansion

Figure 2.4: Coefficients of friction dependent on the surface speed, p = 0.75 MPa

Figure 05: Coefficients of friction dependent on the load, v = 0,01 m/s

X = Load [MPa]
Y = Coefficient of friction μ

Friction and wear

As the requirements of the tobacco processing industry was strictly complied with in the development of the material, the application of friction-minimizing additives was limited. Hence the coefficients of friction and wear of the iglidur® T220 bearings are clearly behind those of the best iglidur® bearings.

Coefficients of friction for iglidur® T220 against steel
(Ra = 1 µm, 50 HRC)

iglidur® T220	Dry	Grease	Oil	Water
Coefficients of friction µ	0,2 - 0,32	0,09	0,04	0,04

Coefficients of friction

Wear resistance

Fig. 06: Wear, rotating application with various shaft materials p = 1 MPa, v = 0.3m/s

X = shaft materials
Y = wear [μm/km]

A = Aluminum, hard-anodized
B = machining steel
C = Cf53
D = Cf53, hard chrome-plated
E = St37
F = V2A
G = X90

Shaft materials

Fig. 06 shows the test results with different shaft materials conducted with bearings made of iglidur® T220.
Figure 07 shows that with increase in load, the bearing responds with stronger increase in wear. Therefore care should be taken to maintain the loads under 5 MPa through adequate dimensioning of the bearing.

Shaft materials

Fig. 07: Wear with oscillating and rotating applications with Cf53 as a function of the load

X = Load [MPa]
Y = Wear [μm/km]

A = rotating
B = oscillating

Figure 28.6: Coefficients of friction dependent on the shaft surface (Cf53 shaft)

Medium	Resistance
Alcohol	+
Hydrocarbons	-
Fats, oils, without additives	+
Fuels	+
Diluted acids	0
Strong acids	-
Diluted bases	-
Strong bases	-

+ resistant 0 conditionally resistant - non-resistant

Electrical properties

Specific forward resistance	> 10¹⁰ Ωcm
Surface resistance	> 10¹⁰ Ω

Chemical resistance

iglidur® T220 bearings are resistant to highly diluted alkalis and very weak acids. The humidity absorption of iglidur® T220 bearings amounts to about 0,2% in standard climatic conditions. The saturation limit in water is 0,7%. These values are so low that a moisture expansion need to be considered only in extreme cases.

Radioactive rays

iglidur® T220 bearings are radiation resistant up to a radioactive intensity of 3 x 10² Gy.

UV-resistant

iglidur® T220 bearings are not resistant to the influence of UV rays.

Vacuum

The use in vacuum is possible only conditionally. Only dry bearings made of iglidur® T220 should be tested in vacuum.

Electrical properties

Bearings made of iglidur® T220 are electrically insulating.

Delivery program

The iglidur® T220 bearings are manufactured according to order specifications.

Maximum moisture absorption
by +23 °C/50 % r. F.	0,3 weight-%
Max. water absorption	0,5 weight-%

Table 06: Moisture absorption of iglidur® T220

Diagram 10: Effect of moisture absorption

X = Moisture absorption [weight %]
Y = Reduction of inside diameter [%]

Moisture absorption

The humidity absorption of iglidur® 200 bearings amounts to about 0,3% in standard climatic conditions. The saturation limit in water is 0,5 %. These values are so low that a moisture expansion need to be considered only in extreme cases.

Important tolerances for iglidur® T220 bearings according to ISO 3547-1 after the press-fit.

Diameter d1 [mm]	Shaft h9 [mm]	iglidur® T220 E10 [mm]	Housing H7 [mm]
Up to 3	0 - 0,025	+0,014 +0,054	0 +0,010
> 3 to 6	0 - 0,030	+0,020 +0,068	0 +0,012
> 6 to 10	0 - 0,036	+0,025 +0,083	0 +0,015
> 10 to 18	0 - 0,043	+0,032 +0,102	0 +0,018
> 18 to 30	0 - 0,052	+0,040 +0,124	0 +0,021
> 30 to 50	0 - 0,062	+0,050 +0,150	0 +0,025
> 50 to 80	0 - 0,074	+0,060 +0,180	0 +0,030
> 80 to 120	0 - 0,087	+0,072 +0,212	0 +0,035
> 120 to 180	0 - 0,100	+0,085 +0,245	0 +0,040

Table 07: Important tolerances for iglidur® T220 bearings according to ISO 3547-1 after the press-in.

Installation tolerances

iglidur® T220- bearings are standard bearings for shafts with h-tolerance (recommended minimum h9). The bearings are designed for press-fit in a housing with h7 tolerance.

After the installation in a housing bore with H7 tolerance, the inner diameter of the bearing automatically adjusts to the E10 tolerance.

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iglidur® T220 - Material data

Materials table

Mechanical properties

Maximum surface speed

Permitted surface speeds

Temperatures

Friction and wear

Coefficients of friction for iglidur® T220 against steel(Ra = 1 µm, 50 HRC)

Shaft materials

Electrical properties

Chemical resistance

Radioactive rays

UV-resistant

Vacuum

Electrical properties

Delivery program

Moisture absorption

Important tolerances for iglidur® T220 bearings according to ISO 3547-1 after the press-fit.

Installation tolerances

Ülke/Bölge

Dil ayarları

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Coefficients of friction for iglidur® T220 against steel
(Ra = 1 µm, 50 HRC)